A novel water-based epoxy coating using self-doped polyaniline–clay synthesized under supercritical CO2 condition for the protection of carbon steel against corrosion

The synthesis of a polyaniline–clay nanocomposite (PAniC NC) was achieved using the in situ polymerization of aniline in a Cloisite^® 30B nanoclay suspension in a supercritical CO₂ (Sc-CO₂) medium. The interfacial co-polymerization of aniline (ANI) and m-aminobenzenesulfonic acid (SAN) in the presence of Cloisite^® 30B was performed in Sc-CO₂/water to produce the SPANI-clay NC. The NC was then mixed with a water-based hardener. This water-based composite is developed with the goal of reducing environmental and health risks. The use of this Sc-CO₂ technique produced a composite material that resulted in the enhanced protection of carbon steel against corrosion when compared to a similar composite synthesized under atmospheric conditions. The materials obtained were characterized using UV/visible spectroscopy, X-ray powder diffraction and scanning and transmission electron microscopy. The anti-corrosion performance and the adhesion properties of these coatings were evaluated using standardized tests. Electrochemical impedance spectroscopy was also used to determine the electrochemical properties of these anti-corrosion coatings. Better exfoliation and dispersion of the clay was achieved using the Sc-CO₂ medium resulting in superior performances in corrosion and electrochemical tests because of the higher level of intercalation.     

Controlling Au electrode patterns for simultaneously monitoring electrical actuation and shape recovery in shape memory polymer

This paper presents an effective approach to achieve efficient electrical actuation and monitoring of shape recovery based on patterned Au electrodes on shape memory polymer (SMP). The electrically responsive shape recovery behavior was characterized and monitored by the evolution change in electrical resistance of patterned Au electrode. Both electrical actuation and temperature distribution in the SMP have been improved by optimizing the Au electrode patterns. The electrically actuated shape recovery behavior and temperature evolution during the actuation were monitored and characterized. The resistance changes could be used to detect beginning/finishing points of the shape recovery. Therefore, the Au electrode not only significantly enhances the electrical actuation performance to achieve a fast electrical actuation, but also enables the resistance signal to detect the free recovery process.     

Polarity Effect and Electromagnetic Radiation of Partial Discharge Accompanying Growth of Electrical Tree

We have investigated the characteristics of radiated electromagnetic (EM) waves from positive and negative partial discharges (PD) in epoxy resin and cross‐linked polyethylene. We found that there is a correlation among the EM level from PD, the positive PD current, and electrical trees. Therefore, the growth of an electrical tree produces a lot of positive PD. We have also investigated the characteristics of the frequency region of EM waves from PD in air, insulating oil, and liquid epoxy in addition to the above insulators. EM waves were detected in the frequency region of 40 MHz to 300 MHz from positive and negative PD in epoxy resin and cross‐linked polyethylene. EM waves were also detected in the frequency region of 40 MHz to 150 MHz from positive and negative PD in air. In the case of insulating oil and liquid epoxy, EM waves were detected in the frequency regions of 40 MHz to 150 MHz from positive PD, and 40 MHz to 250 MHz from negative PD. The frequency region differed depending on the material and the discharge polarity. Our investigation indicates that the cause is differences in electric field strength at the time of PD occurrence.     

Preparation and characterization of water-borne epoxy shape memory composites containing silica

Shape memory silica/epoxy composites were successfully prepared by hydrolysis of tetraethoxysilane (TEOS) within the epoxy matrix via latex, freeze-drying, and hot-press molding method. The silane coupling agent 3-triethoxysilylpropylamine (KH550) was introduced to improve the interfacial properties between the in-situ generated silica particle and epoxy matrix. The morphology structure and the effect of the content of the in-situ formed silica on the mechanical and shape memory properties of the silica/epoxy composites were studied. The experimental results indicated that the silica particles were homogenously dispersed and well incorporated into the epoxy matrix. Significant improvements were achieved in the mechanical property of the organic–inorganic hybrid materials. The silica/epoxy composites exhibited high shape recovery and fixity ratio approximately 100% even after 10 thermo-mechanical cycles.     

Improvement of the electrical resistivity of epoxy resin at elevated temperature by adding a positive temperature coefficient BaTiO_3-based compound

The DC electrical resistivity-temperature characteristic is an important property for insulating materials to operate at a high stress level. In order to improve the DC electrical resistivity at elevated temperature in a targeted way, a positive temperature coefficient(PTC) material(Ba Ti O3-based compound(BT60)) was selected as the filler in this paper, whose electrical resistivity has a PTC effect when the temperature exceeds its Curie temperature. The BT60 was treated with hydrogen peroxide and(3-Aminopropyl) triethoxysilane. Epoxy composites with different loadings of BT60 fillers(0 wt%, 0.5 wt%, and 2 wt% of epoxy) were prepared, denoted as EP-0, EP-0.5, and EP-2. It was shown that BT60 was able to maintain the DC breakdown strength when its loading was less than 2 wt% of epoxy. As the temperature exceeds 60 °C,BT60 will compensate for the negative temperature coefficient effect of epoxy resin to some extent. The electrical resistivity of EP-2 was improved by 55% compared with that of neat epoxy at 90 °C. It was found that the potential barrier at the grain boundary of BT60 and the deep traps in the interface between BT60 and the epoxy resin hinder the migration of carriers and thus increase the electrical resistivity of epoxy composite.     

环氧树脂涂层表面亲水性对微藻黏附性能的影响

在固体材料表面黏附成膜是微藻细胞的一种生理特性。近些年基于微藻生物膜的生物过程，如生物膜贴壁培养和防附着技术受到了很多关注。微藻在固体材料表面的黏附受藻细胞与材料表面之间的相互作用的影响，建立黏附强度与材料表面性质参数间的关系对于通过材料选择来强化或控制微藻生物膜具有非常重要的意义。本工作的目的是揭示和明确材料亲疏水性对微藻黏附的影响，提出了一种双酚A环氧(EP)树脂表面亲疏水改性的方法。通过将亲水性的二乙醇胺(DEA)或疏水性的聚甲基聚硅氧烷(PMHS)加入到EP树脂中反应，EP树脂表面水接触角在36.80?~98.34?范围内可通过加入不同量的DEA或PMHS实现任意可调，材料的表面水接触角与DEA或PMHS加入量之间有线性关系。重要的是这种改性方法获得的材料，其形貌、结构、表面粗糙度等表面性质几乎没有变化，从而在研究和关联微藻黏附量与材料表面亲疏水性(表面水接触角)之间的关系时可以排除亲疏水性之外的其他表面性质的影响；其次，考察了小球藻和栅藻在不同亲疏水性材料表面的黏附行为，结果表明小球藻和栅藻在亲水性和疏水性材料表面均能黏附成膜，但在亲水性材料表面黏附更多更快；建立了微藻最大黏附容量与材料表面接触角之间关联关系，表明微藻最大黏附容量随材料表面水接触角的增大而线性降低，栅藻的表面黏附容量比小球藻大。     

载铜树脂处理高含盐氨氮废水的性能

针对高含盐氨氮废水，选择具有不同功能基团的树脂为载体，进行负载Cu2+改性制得载铜树脂并对其处理高含盐氨氮废水的性能进行研究。在筛选出最佳载铜树脂的基础上，研究pH及Na+浓度、树脂投加量、反应时间对载铜树脂处理高含盐氨氮废水效果的影响，通过对吸附氨氮前后的载铜树脂进行SEM和EDS表征分析并构建吸附动力学模型以进一步探究配位吸附的过程。结果表明，Cu2+可与螯合树脂D751稳定结合且在宽pH值下均表现出耐盐性和良好的氨氮吸附效果；在室温(25℃)、pH=11及Na+浓度4 g/L、树脂投加量8 g/L、反应时间60 min的条件下，D751载铜树脂对氨氮的去除率为34.8%。D751载铜树脂吸附氨氮后其表面出现明显的晶状结构物质，该物质可能为铜氨络合物。D751载铜树脂对高含盐氨氮的吸附符合准二级动力学模型。     

3D打印连续纤维复合材料丝材的成形规律

针对3D打印连续纤维增强热塑性树脂复合材料,研究了热塑性树脂在螺杆挤出过程中的流动机理和在纤维界面的浸渍行为,揭示了螺杆转速和牵引速度对复合丝材成形直径和纤维含量的影响规律。提出使用实际浸渍时间和理论完全浸渍时间来共同表征树脂对纤维的浸渍程度,观察复合丝材断面的形貌可知,高浸渍程度的丝材内部空隙较少,树脂和纤维结合更紧密。进行3D打印成形测试,当丝材的浸渍程度从17.25%提高到40.02%,样件的拉伸强度可从132 MPa提高到160 MPa,提高约21%。对样件进行动态力学性能分析(DMA)测试,试验结果表明浸渍程度高的复合材料成形件具有高的存储模量和损耗模量,表明其纤维和基体间的界面结合程度得到了提高和改善。     

超高分子量聚乙烯纤维增强中空蜂窝模压复合材料性能研究

为研制车船等壳体所用的轻质、高强复合板材,选用超高分子量聚乙烯(UHMWPE)短纤维纱,制备成单层经纬为120根/(10 cm)的平纹组织,采用多组经纱持续更替交织层的方法制成2L(1+0)型、4L(2+1)型、6L(3+2)型3种多层角联锁结构织物,采用扦插芯棒、模压成型方法制成菱形蜂窝状的热固性环氧树脂基中空板,并与2块真空吸液法制成的面板组成“三合一”复合板,同时测定了复合板材的结构特征及其平拉、平压和弯曲性能。结果表明:3种类型复合板的密度均远小于水的密度,其中6L(3+2)型最小,为0.48 g/cm³;复合板层数越多,环氧树脂越难渗透尤其是在中空板菱形交叉点处,复合板平拉、平压、抗弯曲强度则呈现递增,制成的6L(3+2)型复合板试样平压强度可达到1.03 MPa。     

密胺树脂强化“脱硫石膏-玻纤”的成型过程与机制

为了资源化利用烟气脱硫产生的工业废弃物脱硫石膏,以密胺树脂强化的脱硫石膏-纤维复合体系为研究对象,将密胺树脂固化成型条件与石膏的水化成型过程进行匹配与优化,发展出具有优异综合性能的石膏复合板材.结果表明:密胺树脂的固化交联与石膏晶须生长过程的合理匹配与协同,既有助于形成有机-无机紧密结合,同时也有助于加强脱硫石膏晶须与玻璃纤维之间的附着,促进实现密胺树脂对材料性能的强化;石膏复合板的抗折强度不低于18 MPa,抗压强度大于25 MPa,弹性模量大于6500 MPa,24 h吸水率低于3.0%,主要性能超过传统的水泥或硅酸钙类型的基础板材,具有明显的技术及市场开发前景.